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YOUR ENERGY PROFILE.
This document contains the sizing of your future electrical installation, calculated based on your appliances.
Inventory:
To guarantee 0WH without damaging your bank (80% max discharge):
Minimum power required to recharge your consumption:
Maximum power (with 25% safety margin).
Use this professional reference table to select the correct gauge (mm²) for your cables. For 12V in a van, the maximum tolerated voltage drop is 3%. Always use multi-stranded flexible automotive wire.
| Current (A) | Round trip < 2m | Round trip 4m | Round trip 6m |
|---|---|---|---|
| 5A (LEDs, USB) | 1.5 mm² | 2.5 mm² | 4 mm² |
| 10A (Fridge, Pump) | 2.5 mm² | 4 mm² | 6 mm² |
| 20A (Heater) | 4 mm² | 10 mm² | 10 mm² |
| 50A (DC/DC Booster) | 10 mm² | 16 mm² | 25 mm² |
| 100A (Inverter) | 25 mm² | 35 mm² | 50 mm² |
The fuse protects the wire, not the appliance. Always place it as close to the power source as possible (battery or busbar).
0W
0 Ah
Lithium LiFePO4
Pompe, Leds, Frigo...
NON REQUI
SHOPPING LIST
Where to find this equipment? Here is the community-approved selection.
12V 6-way Fuse Box
Mandatory protection
Digital Multimeter
Test your connections
Heavy Duty Crimping Tool
For perfect lugs
Heat Shrink Tubing
Insulation and safety

Results based on a typical use case
| Appliance | Power | Usage/day | Wh/day |
|---|---|---|---|
| Compression fridge | 45W | 24h | 1080 |
| LED lighting | 20W | 4h | 80 |
| Water pump | 30W | 0.5h | 15 |
| Phone charging | 15W | 2h | 30 |
| Daily consumption | 1205 Wh | ||
Adjust these values with the calculator below
Space is the real constraint. The Trafic L1 (short wheelbase) has almost no room for a large battery box. Most builds put the battery under the rear bench or in a custom box behind the driver seat. A 100Ah LiFePO4 is the practical maximum without losing significant living space. Some builders mount a slim battery vertically against the rear panel using a custom L-bracket. For solar, the Trafic's curved roof works better with flexible panels, though rigid panels on low-profile brackets fit the L2 (long wheelbase) model. With a 120A alternator, keep your DC-DC charger at 20A — a 30A unit at full draw plus the van's own systems would push the alternator to 85%+ load, which isn't sustainable in hot weather.
The Trafic runs a standard 12V system with a factory battery in the 70-80Ah range. The alternator output varies by model year — pre-2019 models typically have a conventional alternator (easier for charging), while 2019+ EcoBlue engines come with a smart alternator that demands a DC-DC charger. For the leisure system, I recommend staying in the 100-200Ah LiFePO4 range. Going beyond 200Ah in a Trafic creates weight distribution problems — a 200Ah LiFePO4 weighs about 25kg, manageable under the bench. Two batteries would add 50kg to one side of an already compact van. Solar capacity on the L2 roof maxes out at about 400W with two rigid 200W panels, or 300W with three flexible 100W panels following the roof curve. The L1 fits 200-300W maximum.
The Trafic has a convenient cable channel along the driver's side lower panel, running from the engine bay to the rear. I route the DC-DC charger input cable (6mm²) through the factory grommet near the driver's footwell — the one that the factory loom uses. Drill out the rubber grommet, pass the cable through, and re-seal with silicone. The solar cables come through the roof via a waterproof cable gland (ABS plastic, not metal — metal glands can crack from roof flex). Inside, I run all cables through split conduit clipped to the van's existing mounting points. The fuse box mounts on a plywood panel behind the driver seat — this spot is accessible, central, and keeps cable runs short. Battery positive cable from the rear bench to the fuse panel should be 10mm² minimum for runs over 2 meters.
Three things caught me off guard on Trafic builds. First: the rear doors have a surprisingly large gap at the top when closed — if you mount anything near the rear door frame, waterproof it aggressively or it will get wet in heavy rain. Second: the factory 12V outlet in the cargo area is on a circuit shared with the interior lights. Drawing more than 5A from it trips the factory fuse and kills your dash lights. Don't tap into it for leisure circuits. Third: the Trafic's fuel tank filler is on the right side, and many builders put the battery box on the right too. If you're running cable near the filler pipe, use heat-resistant conduit and maintain 50mm clearance. I also add a 12V Anderson plug on the outside rear panel — makes it easy to connect a portable solar panel when parked, or charge from an external source without opening the doors.
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£20BLUETTI