YOUR ENERGY PROFILE.
This document contains the sizing of your future electrical installation, calculated based on your appliances.
Inventory:
Battery
To guarantee 0WH without damaging your bank (80% max discharge):
Solar
Minimum power required to recharge your consumption:
220V AC
Maximum power (with 25% safety margin).
12V Cable Sizing Guide
Use this professional reference table to select the correct gauge (mm²) for your cables. For 12V in a van, the maximum tolerated voltage drop is 3%. Always use multi-stranded flexible automotive wire.
| Current (A) | Round trip < 2m | Round trip 4m | Round trip 6m |
|---|---|---|---|
| 5A (LEDs, USB) | 1.5 mm² | 2.5 mm² | 4 mm² |
| 10A (Fridge, Pump) | 2.5 mm² | 4 mm² | 6 mm² |
| 20A (Heater) | 4 mm² | 10 mm² | 10 mm² |
| 50A (DC/DC Booster) | 10 mm² | 16 mm² | 25 mm² |
| 100A (Inverter) | 25 mm² | 35 mm² | 50 mm² |
Fuse Sizing
The fuse protects the wire, not the appliance. Always place it as close to the power source as possible (battery or busbar).
- Wire 1.5 mm² → Max fuse 10A
- Wire 2.5 mm² → Max fuse 20A
- Wire 4 mm² → Max fuse 30A
- Wire 6 mm² → Max fuse 40A
- Wire 10 mm² → Max fuse 60A
SCHÉMA ÉLECTRIQUE
PANNEAUX SOLAIRES
0W
REGULATEUR MPPT
BATTERIE AUXILIAIRE
0 Ah
Lithium LiFePO4
BOÎTE À FUSIBLES 12V
Pompe, Leds, Frigo...
CONVERTISSEUR 220V
NON REQUI
SHOPPING LIST
Where to find this equipment? Here is the community-approved selection.
12V 6-way Fuse Box
Mandatory protection
Digital Multimeter
Test your connections
Heavy Duty Crimping Tool
For perfect lugs
Heat Shrink Tubing
Insulation and safety
Comparison table
| Battery type | Usable capacity | Cycle life | Weight 200Ah | Cost/usable Ah |
|---|---|---|---|---|
| LiFePO4 | 80-95% | 3,000-6,000 | 40-48 lbs | $1.50-2.50 |
| AGM deep cycle | 50% | 400-700 | 128-144 lbs | $1.50-3.00 |
| GEL | 50-60% | 600-1,000 | 121-132 lbs | $2.00-3.50 |
| Flooded lead | 30-40% | 200-400 | 132-150 lbs | $0.80-1.50 |
About this tool
Lithium Battery Size Guide for Campervan Builds
Lithium iron phosphate (LiFePO4) batteries have become the definitive choice for serious campervan electrical systems. Unlike AGM, LiFePO4 delivers 80% usable depth of discharge (DoD), meaning a 200Ah LiFePO4 provides 160Ah of usable energy — while a 200Ah AGM only delivers 100Ah safely. This difference changes the entire sizing calculation.
Why LiFePO4 for Campervans?
| Feature | LiFePO4 | AGM | Why It Matters |
|---|---|---|---|
| Usable DoD | 80% | 50% | LiFePO4 packs double the usable energy |
| Weight (100Ah) | 11-13 kg | 27-32 kg | Critical for van weight limits |
| Cycle life | 3,000-5,000 | 300-600 | 5-10× longer lifespan |
| Charge speed | Fast (C/2+) | Slow (C/5 max) | Recharges faster from solar/alternator |
| BMS protection | Built-in | None | Overcharge/overdischarge protection |
How Much Lithium Battery Capacity Do You Need?
Formula: Required Ah = (Daily Wh × Days autonomy) ÷ (12V × 0.80 DoD)
Include a 15% loss factor for wiring, inverter inefficiency, and BMS draw:
Final formula: Ah = (Daily Wh × Days × 1.15) ÷ (Voltage × 0.80)
| Daily Use Profile | Daily Wh | 1-day Ah | 3-day Ah | Recommendation |
|---|---|---|---|---|
| Minimalist (fridge + lights) | 500-700 | 60-84 | 180-253 | 100-150Ah |
| Typical (fridge + laptops) | 800-1,200 | 96-144 | 288-432 | 200-300Ah |
| Remote worker (+ Starlink) | 1,200-1,800 | 144-216 | 432-648 | 300-400Ah |
| Heavy user (+ coffee, kettle) | 1,800-2,500 | 216-300 | 648-900 | 400-600Ah |
3 days autonomy: essential buffer for rainy periods in Northern Europe or overcast mountain camping
Popular LiFePO4 Battery Options for Campervans
| Model | Capacity | Weight | BMS | Price Range |
|---|---|---|---|---|
| Battle Born 100Ah | 100Ah | 14 kg | Built-in | $400-500 |
| Renogy 200Ah | 200Ah | 23 kg | Built-in | $600-800 |
| LITIME 200Ah | 200Ah | 21 kg | Built-in | $400-550 |
| SOK 200Ah | 200Ah | 22 kg | Built-in | $500-650 |
| DIY 280Ah EVE cells (4S) | 280Ah | 28 kg | Separate required | $250-400 |
Charging Your LiFePO4 in a Campervan
LiFePO4 accepts charge at up to C/2 (50A for 100Ah batteries) — dramatically faster than AGM (C/5 max). This means:
- A 50A MPPT solar controller can charge a 100Ah battery from 10% to full in under 2.5 hours of good sun
- A 30A DC-DC B2B charger delivers 360Wh per hour of driving (enough to replace daily consumption on most travel days)
- You must use a LiFePO4-specific charging profile: absorption at 14.2-14.4V, float at 13.3-13.5V or disabled — AGM mode slowly damages LiFePO4 cells
Cold Weather Behavior
LiFePO4 discharges normally down to -20°C. Charging is restricted below 0°C — the BMS will block it to prevent lithium plating. If you camp in sub-zero temperatures, choose a battery with a built-in low-temperature charge cutoff (most quality brands include this after 2022) or add a heating pad with thermostat to your battery box.