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YOUR ENERGY PROFILE.
This document contains the sizing of your future electrical installation, calculated based on your appliances.
Inventory:
To guarantee 0WH without damaging your bank (80% max discharge):
Minimum power required to recharge your consumption:
Maximum power (with 25% safety margin).
Use this professional reference table to select the correct gauge (mm²) for your cables. For 12V in a van, the maximum tolerated voltage drop is 3%. Always use multi-stranded flexible automotive wire.
| Current (A) | Round trip < 2m | Round trip 4m | Round trip 6m |
|---|---|---|---|
| 5A (LEDs, USB) | 1.5 mm² | 2.5 mm² | 4 mm² |
| 10A (Fridge, Pump) | 2.5 mm² | 4 mm² | 6 mm² |
| 20A (Heater) | 4 mm² | 10 mm² | 10 mm² |
| 50A (DC/DC Booster) | 10 mm² | 16 mm² | 25 mm² |
| 100A (Inverter) | 25 mm² | 35 mm² | 50 mm² |
The fuse protects the wire, not the appliance. Always place it as close to the power source as possible (battery or busbar).
0W
0 Ah
Lithium LiFePO4
Pompe, Leds, Frigo...
NON REQUI
SHOPPING LIST
Where to find this equipment? Here is the community-approved selection.
12V 6-way Fuse Box
Mandatory protection
Digital Multimeter
Test your connections
Heavy Duty Crimping Tool
For perfect lugs
Heat Shrink Tubing
Insulation and safety
The LFP market shifted hard in 2025-2026. Mid-tier 100Ah batteries that sold for $400+ in 2024 now sit closer to $200, while premium options held their pricing because warranty depth and BMS spec gaps widened. The result: the "best value" pick changed brand, and the "best premium" pick stayed remarkably stable. If you bought a LiFePO4 before 2025, your replacement decision today looks different — that's what this guide covers.
Marketing specs don't survive 100A+ continuous draws on a hot summer afternoon. Three things determine whether a battery actually lasts in a van build: BMS continuous amp rating (not the peak/surge number — that's a 3-30 second spec depending on brand), low-temp behavior (charging LFP below 0°C/32°F causes permanent lithium plating; either the BMS blocks it or the cells self-heat), and warranty backed by a company that will still answer the phone in year 7. Price-per-Ah matters too, but a $180 100Ah with a 60A BMS that trips when you run a 1,500W inverter ends up costing more than a $220 100Ah with a 100A BMS.
The shortlist covers the value-to-premium spectrum: LiTime 100Ah (mid-tier value, 100A BMS, no heater on base model, 5-year warranty + 10-year projected service life), Renogy 100Ah (current 2026 lineup has 3 variants — base Core Mini without heating, Core Mini DuoHeat with self-heating, and Pro Smart with self-heating — all 100A BMS with Bluetooth on the Smart/Pro lines, 5-year warranty), Sok 100Ah (best teardown quality in the budget tier, current V8 BMS at 170A continuous / 200A peak, Bluetooth standard, 7-year warranty), Epoch Essential Series 105Ah (Bluetooth-enabled BMS + active heater standard, 105A continuous BMS, 11-year warranty — the feature/dollar leader), and Battle Born BB10012 (US-assembled in Reno NV, 10-year warranty, 100A BMS, heated variant available, deepest installer ecosystem). All five reflect verified 2026 specs from manufacturer datasheets. Higher capacity blocks (200Ah / 300Ah) follow the same brand rankings — single big block beats parallel small blocks for wiring complexity, but the BMS continuous rating must scale linearly with the load.

Results based on a typical use case
| Appliance | Power | Usage/day | Wh/day |
|---|---|---|---|
| Compression fridge | 45W | 24h | 1080 |
| LED lighting | 20W | 4h | 80 |
| Water pump | 30W | 0.5h | 15 |
| Phone charging | 15W | 2h | 30 |
| Daily consumption | 1205 Wh | ||
Adjust these values with the calculator below
| Battery | BMS continuous | Heater | Cycle life @80% DoD | Warranty | Price (USD, 2026) |
|---|---|---|---|---|---|
| LiTime 100Ah | 100A | Optional variant | 4,000+ | 5 years | $180-220 |
| Renogy 100Ah (Core/DuoHeat/Pro Smart) | 100A | DuoHeat + Pro Smart variants | 4,000+ | 5 years | $240-290 |
| Sok 100Ah | 170A (V8 BMS) | No (standard) | 4,000-8,000 | 7 years | $299 |
| Epoch Essential Series 105Ah | 105A | Standard (heated) | 4,000+ | 11 years | ~$499 |
| Battle Born BB10012 | 100A | Optional variant | 3,000-5,000 | 10 years | $899-1,099 |
Best value, simple builds → LiTime 100Ah at around $180-$220 (verify current price on affiliate). 100A continuous BMS handles ~1,000W AC continuous through an 88% efficient inverter — perfect for 12V DC loads + light AC use (fridge, laptops, charging). 5-year warranty backed by a 10-year projected service life (LiTime's published cycle data: 4,000+ cycles at 100% DoD). IP65 case. The catch: no internal heater and no Bluetooth on the base model. If your van parks outdoors below freezing without a way to disable charging, step up to the heated variant or pick the Epoch Essential below.
Best feature-per-dollar, cold climate or full-time → Epoch Essential Series 105Ah at around $499. This is the surprise pick in 2026: at roughly half the Battle Born price, you get Bluetooth + active heater standard + 11-year warranty (longest in the consumer market) + 4,000+ cycles to 80% capacity + 105A continuous BMS. Note: it's 105Ah, not 100Ah — Epoch uses slightly higher-capacity cells in this pack, giving you ~5% more usable energy for the same footprint. Limitations: shorter market track record than Battle Born, US-only distribution.
Best premium support, commercial / ABYC builds → Battle Born BB10012 at around $899 ($1,099 for the heated variant). 4-5× the LiTime price for the same nameplate capacity. What you''re paying for: US assembly in Reno NV, real human warranty support, the largest installer ecosystem, and a 10-year warranty consistently honored for 8+ years (compare: many budget brands didn''t exist in 2018). 3,000-5,000 cycles at 80% DoD. The pick for ABYC E-11-aligned installations and commercial vehicles where downtime is an emergency.
(See comparison table below for specs at a glance.)
BMS continuous amp rating. Not surge. For a 1,500W inverter at 12V you need ~142A continuous (P / 0.88 / 12V). For 2,000W: ~190A (range 185-196A across the 85-90% inverter efficiency band). A 100A BMS = max ~1,000W AC continuous through an 88%-efficient inverter. Peak/surge ratings (200-300A) hold for 3-30 seconds depending on manufacturer and don''t size your build.
Real capacity at C/5 discharge. Reputable brands deliver ≥92% of nameplate at moderate C/5 discharge (20A on a 100Ah). Cheap unbranded cells often deliver 75-80% — capacity claims on no-name Amazon listings are commonly 15-20% inflated. A 100Ah that delivers only 80Ah real is more expensive per usable amp-hour than a $200 LiTime.
Low-temp protection: cutoff vs heater. Charging LFP below 0°C causes lithium plating — permanent capacity loss. Two ways to handle it: (a) BMS low-temp cutoff that blocks charge current — your solar/DC-DC won''t damage the cells but you also won''t be charging when cold; or (b) self-heated cells with built-in 100-150W heater pads that warm the pack before accepting charge. A heated cycle typically draws 25-75Wh from the pack to warm up — small cost for the convenience.
If you''re running two or more batteries in parallel, install one Class T or ANL fuse on each battery''s positive cable at the battery terminal, BEFORE the busbar. This is not optional. Without individual fusing, a BMS short-circuit failure on one battery can push full current through the other battery''s still-functional BMS, causing thermal runaway or arc-flash. ABYC E-11 has a 3-tier rule for overcurrent protection distance from the battery positive terminal: 7 inches for bare cable, 40 inches if the cable runs sheathed (conduit, split loom, junction box) to a non-battery source like a busbar or switch, and 72 inches if the cable is sheathed throughout and connects directly to the battery terminal. For a typical van build with the fuse mounted directly off the battery post in a sheathed run, you have up to 72 inches of cable before the fuse. The main inverter cable also needs its own fuse sized at 125% of continuous load (NEC 210.20(A) / ABYC E-11) — for a 2,000W 12V system that''s ~190A × 1.25 = 238A continuous, sized up to a 250A Class T or comparable ANL fuse, placed within the same 7/40/72 inch rule from the bank''s main positive busbar.
Links marked with * are affiliate links. If a purchase is made through them, I receive a commission at no extra cost to you. The editorial selection and product evaluation are not influenced by commission rates. Your click helps fund this free tool.
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