YOUR ENERGY PROFILE.
This document contains the sizing of your future electrical installation, calculated based on your appliances.
Inventory:
Battery
To guarantee 0WH without damaging your bank (80% max discharge):
Solar
Minimum power required to recharge your consumption:
220V AC
Maximum power (with 25% safety margin).
12V Cable Sizing Guide
Use this professional reference table to select the correct gauge (mm²) for your cables. For 12V in a van, the maximum tolerated voltage drop is 3%. Always use multi-stranded flexible automotive wire.
| Current (A) | Round trip < 2m | Round trip 4m | Round trip 6m |
|---|---|---|---|
| 5A (LEDs, USB) | 1.5 mm² | 2.5 mm² | 4 mm² |
| 10A (Fridge, Pump) | 2.5 mm² | 4 mm² | 6 mm² |
| 20A (Heater) | 4 mm² | 10 mm² | 10 mm² |
| 50A (DC/DC Booster) | 10 mm² | 16 mm² | 25 mm² |
| 100A (Inverter) | 25 mm² | 35 mm² | 50 mm² |
Fuse Sizing
The fuse protects the wire, not the appliance. Always place it as close to the power source as possible (battery or busbar).
- Wire 1.5 mm² → Max fuse 10A
- Wire 2.5 mm² → Max fuse 20A
- Wire 4 mm² → Max fuse 30A
- Wire 6 mm² → Max fuse 40A
- Wire 10 mm² → Max fuse 60A
SCHÉMA ÉLECTRIQUE
PANNEAUX SOLAIRES
0W
REGULATEUR MPPT
BATTERIE AUXILIAIRE
0 Ah
Lithium LiFePO4
BOÎTE À FUSIBLES 12V
Pompe, Leds, Frigo...
CONVERTISSEUR 220V
NON REQUI
SHOPPING LIST
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Comparison table
| LiFePO4 model | Capacity | BMS | App | Price |
|---|---|---|---|---|
| Victron Smart 200Ah | 200Ah | ✓ | VictronConnect | $900-1,200 |
| Battle Born 100Ah | 100Ah | ✓ | — | $900-1,000 |
| Renogy 200Ah | 200Ah | ✓ | Renogy BT | $600-750 |
| Ampere Time 200Ah | 200Ah | ✓ | — | $450-550 |
About this tool
LiFePO4 Battery Guide for Campervans: Everything You Need to Know
LiFePO4 (lithium iron phosphate) has become the dominant battery chemistry for campervan builds over the past 5 years. This guide covers everything you need to use LiFePO4 safely and effectively.
Why LiFePO4 is the Right Choice for Campervan Builds
LiFePO4 is not just better than AGM — it is fundamentally different in ways that matter for van life:
| Factor | LiFePO4 | AGM | Practical Difference |
|---|---|---|---|
| Usable capacity | 80% DoD | 50% DoD | LiFePO4 doubles usable energy per Ah |
| Weight | 10-13 kg/100Ah | 27-33 kg/100Ah | LiFePO4 is 60% lighter |
| Cycle life | 3,000-5,000 | 300-500 | 10× longer lifespan |
| Charge voltage | 14.2-14.6V | 14.4-14.8V | Slightly lower, BMS regulated |
| Temperature: below 0°C | Cannot charge | Can charge (degraded) | BMS protects LiFePO4 automatically |
| Self-discharge | 2-3%/month | 3-10%/month | LiFePO4 stores better |
| Safety | Very stable (no thermal runaway) | Risk of H₂ gas | LiFePO4 is the safest lithium chemistry |
Understanding the BMS (Battery Management System)
Every LiFePO4 battery needs a BMS. Quality branded batteries (Battle Born, Renogy, Victron) include it internally. BMS functions:
- Cell balancing: keeps individual cells at equal voltage
- Overcharge protection: disconnects if voltage exceeds 14.6V
- Over-discharge protection: disconnects when cells drop below 2.5V
- Overcurrent protection: disconnects or limits on shorts or excessive draw
- Temperature protection: prevents charging below 0°C
Charging Requirements for Campervan LiFePO4
Your charging equipment MUST support a LiFePO4 charging profile:
- Solar MPPT: set to LiFePO4 mode (Bulk 14.4V, Absorption 14.4V, Float 13.5V)
- DC-DC charger: must support LiFePO4 profile (some older B2B chargers do not)
- Inverter-charger: configure for LiFePO4 (Victron MultiPlus: battery type = Lithium)
- No equalization charging — LiFePO4 does not need it and it will damage cells
Wiring Multiple LiFePO4 Batteries
Connecting two or more LiFePO4 batteries in parallel works well if they are identical (same brand, same production batch):
- Use equal-length cables to each battery (within 5%) to ensure equal current sharing
- Use a busbar rather than daisy-chaining batteries
- Ensure each battery has its own fuse
Never mix old and new batteries or different capacities.
Lifespan and Replacement Timing
At 1 cycle per day (common in regular van life use), 3,000 cycles = 8.2 years; 5,000 cycles = 13.7 years. In practice, most LiFePO4 batteries will outlast your campervan build.
Expert tip: When your LiFePO4 battery is new, do a full charge-discharge cycle and measure actual capacity with a battery monitor (Victron BMV-712 or BMV-700). Note the measured capacity. Re-measure every year. When it drops below 80% of original, plan for replacement within the next 12-18 months.