Van Wiring Diagram Generator

System Configuration

Select your components, configure them, and get your wiring diagram with wire sizes and fuse ratings automatically calculated.

MPPT Controller: Auto-calculated

6mm² | 30A10mm² | 40A25mm² | 40A10mm² | 40A95mm² | 250A10mm² | 40A- Negative (GND)Solar Panels300WMPPT ControllerDC-DC Charger30AMain Disconnect SwitchBattery BankLiFePO4 200Ah 12VBattery Monitor / ShuntFuse Box6 circuitsInverter2000W → 230VLegend+ Positive- NegativeSolar230V AC

Wiring & Fuse Summary

ConnectionCurrent (A)Wire Size (mm²)Fuse (A)V Drop (%)
Solar PanelsMPPT Controller20.8A6 mm²30A2.70%
MPPT ControllerBattery Bank25A10 mm²40A2.19%
Starter BatteryDC-DC Charger30A25 mm²40A1.75%
DC-DC ChargerBattery Bank30A10 mm²40A2.63%
Battery BankInverter196.1A95 mm²250A1.20%
Battery BankFuse Box30A10 mm²40A2.63%

Tip: always protect each wire run with a properly rated fuse.

Important: this diagram is a guide. Add a negative bus bar, chassis ground, and ANL fuse close to the battery. Have it checked by a qualified electrician.

Safety gear from the diagram

A diagram without fuses and a multimeter is a fire waiting to happen. Here's what you need to wire safely, starting at $9.

Advertising

Independent and free thanks to your clicks

Links marked with * are affiliate links. If a purchase is made through them, I receive a commission at no extra cost to you. The editorial selection and product evaluation are not influenced by commission rates. Your click helps fund this free tool.

FAQ

How to size cables for a van electrical system?+

Wire size depends on current (A), length (m), and acceptable voltage drop (3% max). Formula: S = 2 × ρ × L × I / ΔU. A 2000W/12V inverter needs ~95mm² accounting for efficiency (85%) and temperature derating (+10%).

What fuse for a 2000W inverter at 12V?+

A 2000W inverter draws ~196A DC side (2000W ÷ 12V ÷ 0.85 efficiency). Fuse = 125% × 196A = 250A ANL. Place it as close to the battery positive terminal as possible.

Do I need a battery disconnect switch?+

Yes, a main disconnect switch is essential to cut all power in emergencies. Place it between the battery and the positive bus bar.

What wire size for 300W solar panels?+

For 300W at 12V: Isc ≈ 20.8A, roof-to-MPPT length ~4m. Minimum 6mm² to stay under 3% voltage drop. 30A fuse on the panel side.