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YOUR ENERGY PROFILE.
This document contains the sizing of your future electrical installation, calculated based on your appliances.
Inventory:
To guarantee 0WH without damaging your bank (80% max discharge):
Minimum power required to recharge your consumption:
Maximum power (with 25% safety margin).
Use this professional reference table to select the correct gauge (mm²) for your cables. For 12V in a van, the maximum tolerated voltage drop is 3%. Always use multi-stranded flexible automotive wire.
| Current (A) | Round trip < 2m | Round trip 4m | Round trip 6m |
|---|---|---|---|
| 5A (LEDs, USB) | 1.5 mm² | 2.5 mm² | 4 mm² |
| 10A (Fridge, Pump) | 2.5 mm² | 4 mm² | 6 mm² |
| 20A (Heater) | 4 mm² | 10 mm² | 10 mm² |
| 50A (DC/DC Booster) | 10 mm² | 16 mm² | 25 mm² |
| 100A (Inverter) | 25 mm² | 35 mm² | 50 mm² |
The fuse protects the wire, not the appliance. Always place it as close to the power source as possible (battery or busbar).
0W
0 Ah
Lithium LiFePO4
Pompe, Leds, Frigo...
NON REQUI
SHOPPING LIST
Where to find this equipment? Here is the community-approved selection.
12V 6-way Fuse Box
Mandatory protection
Digital Multimeter
Test your connections
Heavy Duty Crimping Tool
For perfect lugs
Heat Shrink Tubing
Insulation and safety

Results based on a typical use case
| Appliance | Power | Usage/day | Wh/day |
|---|---|---|---|
| Compression fridge | 45W | 24h | 1080 |
| LED lighting | 20W | 4h | 80 |
| Water pump | 30W | 0.5h | 15 |
| Phone charging | 15W | 2h | 30 |
| Daily consumption | 1205 Wh | ||
Adjust these values with the calculator below
Let's do the full calculation including the battery. A complete solar + storage setup for a van runs $2,000-4,000: panels ($400-600), MPPT controller ($100-200), 200Ah LiFePO4 ($400-800), wiring and fuses ($100-200), inverter ($150-400).
Annual savings for a full-time vanlifer:
Payback on the complete setup: 12 to 24 months. After that? Pure profit for 8-10 years (LiFePO4 lifespan). Compare that to a residential 3kW system at $7,000-9,000 that takes 7-10 years to break even. The van hits payback 4-5x faster.
Not every component pays back equally. The solar panels have the best ROI — a $300 pair of 200W panels produces roughly 1,600Wh/day in summer. At $0.20/kWh grid equivalent, that's $0.32/day or $117/year. Payback: about 2.5 years. The battery is the most expensive component but also the enabler — without storage, solar only works in real time. A $600 200Ah LiFePO4 stores 2,560Wh and lasts 3,000+ cycles. Amortized over its 8-10 year lifespan, it costs $0.02-0.03 per kWh stored — cheaper than any grid rate in 2026. The MPPT controller extracts 15-20% more energy than a PWM controller. On a 400W array, that's an extra 240-320Wh per day, worth about $20/year. A $150 MPPT pays for itself in 7-8 years versus PWM — but since you're buying a controller anyway, the $50-80 premium over PWM pays back in under 4 years.
Full-time vanlifers see the fastest payback because they use the system daily. But what about weekend warriors who camp 50-80 nights per year? The savings are smaller but still solid. Hookup fees avoided at 60 nights: $180-300/year. Generator fuel saved (if you'd otherwise run a portable generator): $150-250/year. No generator maintenance or replacement: $50-100/year. Total: $380-650/year for a weekend user. A $2,500 system pays back in 4-6 years — still well within the battery's lifespan. Plus, solar adds resale value to the van. I've seen vans with complete electrical systems sell for $3,000-5,000 more than identical vans without. The electrical system essentially pays for itself at resale even if you never save a dime on hookup fees.
I'll be honest about the edge cases. If you camp exclusively at full-hookup RV parks and never boondock, solar ROI drops significantly — you're paying for hookups regardless. If you're in the Pacific Northwest from October through March, production drops to 400-700Wh/day from a 400W array — barely enough to run a fridge and charge phones. For short-term van ownership (less than 2 years), the financial ROI doesn't close unless you recover the cost at resale. And if your daily consumption is under 300Wh (just a fridge, lights, and phone charging), a simple dual-battery setup with alternator charging ($150-200 total) handles the load without solar. Know your usage patterns before committing $2,000+ to a solar system.
Links marked with * are affiliate links. If a purchase is made through them, I receive a commission at no extra cost to you. The editorial selection and product evaluation are not influenced by commission rates. Your click helps fund this free tool.
£20BLUETTI